Controlled-products-systems-group SWINGSMART DC 20 User Manual

Pad-mounted electromechanical swing gate operator with Smart DC Controller800-321-9947 • www.hysecurity.comSwingSmart DC™SwingSmart DC 20 SwingSmart

Technical SupportRevision E Introducing SwingSmart DC Intro-3TECHNICAL SUPPORT For technical support, call your installer or authorized HySecurity dis

Connecting a Radio Receiver for Remote Open6-2 SwingSmart DC Installation and Reference Manual Revision ENote:This terminal is the same as the input t

Installing a MagLock or Solenoid LockRevision E Reference 6-3INSTALLING A MAGLOCK OR SOLENOID LOCKTo provide additional gate security, a maglock or a

Installing a MagLock or Solenoid Lock6-4 SwingSmart DC Installation and Reference Manual Revision EInstalling a Lock on 24VAC SystemsTo install a lock

Installing a MagLock or Solenoid LockRevision E Reference 6-5Setting the User Relay Function in the Installer Menu5. Enter the Installer Menu and set

Installing Vehicle Detectors and Loops6-6 SwingSmart DC Installation and Reference Manual Revision EINSTALLING VEHICLE DETECTORS AND LOOPSA vehicle de

Installing Vehicle Detectors and LoopsRevision E Reference 6-79. This guide is written from a design perspective, but installation workmanship practic

Installing Vehicle Detectors and Loops6-8 SwingSmart DC Installation and Reference Manual Revision EFigure 6-7. BENTEREXITOBSTRUCTIONLOOPAACCESS CONT

Installing Vehicle Detectors and LoopsRevision E Reference 6-9Figure 6-8. BENTEREXITOBSTRUCTIONLOOPAACCESS CONTROL DEVICE(Card reader, etc.)Vehicle D

Installing Photoelectric Sensors For Secondary Entrapment Protection Only6-10 SwingSmart DC Installation and Reference Manual Revision EINSTALLING PHO

Installing Photoelectric Sensors For Secondary Entrapment Protection OnlyRevision E Reference 6-11OPERATION NOTES: • A photo eye trip does not reverse

Installer's Check ListIntro-4 SwingSmart DC Installation and Reference Manual Revision EINSTALLER'S CHECK LISTThe following list provides a

Installing Photoelectric Sensors For Secondary Entrapment Protection Only6-12 SwingSmart DC Installation and Reference Manual Revision EIf the photo e

Installing Photoelectric Sensors For Secondary Entrapment Protection OnlyRevision E Reference 6-13Notes about retro-reflective systems:Correct install

Installing Gate Edge Sensors6-14 SwingSmart DC Installation and Reference Manual Revision EINSTALLING GATE EDGE SENSORSFigure 6-11. Refer to Figure 6

Installing Gate Edge SensorsRevision E Reference 6-15Edge sensors that are not attached to the moving gate, such as post mounted sensors, must be wire

Smart DC Controller Troubleshooting6-16 SwingSmart DC Installation and Reference Manual Revision EMount a commercial style radio receiver* (external a

Smart DC Controller TroubleshootingRevision E Reference 6-17Table 6-1. Smart DC Controller - TroubleshootingDisplay Description Possible Causes Solu

Smart DC Controller Troubleshooting6-18 SwingSmart DC Installation and Reference Manual Revision EDEAD BATTERY Extremely low UPS batteries – no autom

Smart DC Controller TroubleshootingRevision E Reference 6-19ALERT 5BOTH LIM ACTIVEBoth limit switches are on at the same time.1. Stuck limit switch. 2

Smart DC Controller Troubleshooting6-20 SwingSmart DC Installation and Reference Manual Revision EALERT 13STIFF GATEThe Smart DC Controller has detec

Smart DC Controller TroubleshootingRevision E Reference 6-21FAULT 1MOTOR RUN TIMEThe Smart DC Controller has detected the motor is on longer than the

Smart DC Controller Troubleshooting6-22 SwingSmart DC Installation and Reference Manual Revision EERROR 4MASTER-SLAVE COMThe Smart DC Controller has

Smart DC Controller TroubleshootingRevision E Reference 6-23Vehicle Detector and Loop Fault DiagnosticsIf HySecurity HY-5A vehicle detector modules ar

Smart DC Controller Troubleshooting6-24 SwingSmart DC Installation and Reference Manual Revision EEven if the loop problem self heals, historical data

Smart DC Controller TroubleshootingRevision E Reference 6-25SwingSmart SchematicsFigure 6-13 and Figure 6-14 illustrate the schematics for SwingSmart

Smart DC Controller Troubleshooting6-26 SwingSmart DC Installation and Reference Manual Revision EFigure 6-14. SwingSmart DC 20 Solar SchematicsSwing

General MaintenanceRevision E Reference 6-27GENERAL MAINTENANCESmart Touch Analyze and Retrieve Tool (S.T.A.R.T.)HySecurity provides Smart Touch Analy

General Maintenance6-28 SwingSmart DC Installation and Reference Manual Revision EInstalling START Software, continuedNOTEIf the operating system on y

General MaintenanceRevision E Reference 6-29Mechanical MaintenanceCAUTION!Before checking the internal mechanisms of the operator, turn off all power

General Maintenance6-30 SwingSmart DC Installation and Reference Manual Revision EDRIVE BELT TENSION AND ALIGNMENTFigure 6-16. Proper drive belt tens

General MaintenanceRevision E Reference 6-31DC BATTERY REPLACEMENTHySecurity provides a one year warranty from the date of shipment for the all batter

Important Safety InstructionsRevision E Safety Requirements S-1Safety RequirementsAutomatic gate operators provide user convenience and security. Howe

General Maintenance6-32 SwingSmart DC Installation and Reference Manual Revision E5. Carefully rotate the support tray to access the battery wires and

General MaintenanceRevision E Reference 6-33CLOCK BATTERY REPLACEMENTA lithium coin battery supports the clock so the date and time is retained even w

General Maintenance6-34 SwingSmart DC Installation and Reference Manual Revision E

SwingSmart PartsRevision E Parts & Limited Warranty G-1Parts & Limited WarrantySWINGSMART PARTSGearboxBuzzerSwitch, ResetSwitch, On/OffCircuit

SwingSmart Parts ListG-2 SwingSmart DC Installation and Reference Manual Revision ESWINGSMART PARTS LISTPart Name Part Number SwingSmart ModelsArm Ass

1. Warranty.Hy-Security Gate, Inc. ("HySecurity") warrants that at the time of sale each of its products will, in all material respects, con

SWINGSMART DC SPECIFICATIONSModel SwingSmart DC 20 SwingSmart DCS 20 SolarMax. Gate Length20 foot per leaf @ 600 lbs. (6 meters per leaf @ 275 kg.) 20

Important Safety InstructionsS-2 SwingSmart DC Installation and Reference Manual Revision E• Before attaching the operator to the gate, move the gate

Important Safety InstructionsRevision E Safety Requirements S-3Safety Standards - Owner/User ResponsibilityWARNING!A moving gate can cause serious inj

Important Safety InstructionsS-4 SwingSmart DC Installation and Reference Manual Revision EHazardous Materials and Proper DisposalSwingSmart uses sea

Secondary Entrapment Protection SensorsRevision E Safety Requirements S-5SECONDARY ENTRAPMENT PROTECTION SENSORSSwingSmart is equipped with a primary,

Secondary Entrapment Protection SensorsS-6 SwingSmart DC Installation and Reference Manual Revision EIdentifying Gate Operator Category and Usage Cla

Secondary Entrapment Protection SensorsRevision E Safety Requirements S-7Choosing Secondary Entrapment ProtectionThe site designer or installer must d

Emergency Stop ButtonS-8 SwingSmart DC Installation and Reference Manual Revision EEMERGENCY STOP BUTTONAn emergency stop button that is accessible f

Wind Load Factors & Site PrepRevision E Safety Requirements S-9WIND LOAD FACTORS & SITE PREPWind load is always a factor when considering the

Safety NoticesS-10 SwingSmart DC Installation and Reference Manual Revision ESAFETY NOTICESThe following four levels of safety notices are used where

Site Overview & PlanningRevision E Installation 1-1InstallationChapter 1SITE OVERVIEW & PLANNINGFigure 1-1. SwingSmart DC 20 SwingSmart DCS 2

Pad Condition1-2 SwingSmart DC Installation and Reference Manual Revision EPAD CONDITIONPouring the Concrete1. Follow the local building codes to ide

Pad ConditionRevision E Installation 1-3Figure 1-3. NOTESwingSmart provides a 6 x 7-inch (15.2 x 17.7cm) cutout in its chassis base for conduit. Refe

Pad Condition1-4 SwingSmart DC Installation and Reference Manual Revision EUsing an Existing PadIn many applications, SwingSmart may be a replacement

Unpacking the OperatorRevision E Installation 1-5UNPACKING THE OPERATORFigure 1-4. Prepare the gate operator for installation. See Figure 1-4.1. Remo

Mounting the Operator1-6 SwingSmart DC Installation and Reference Manual Revision EMOUNTING THE OPERATORFigure 1-5. Install the operator, by taking

Gate Bracket and Linkage ArmsRevision E Installation 1-7GATE BRACKET AND LINKAGE ARMSInstalling the Gate BracketFigure 1-7. 1. Secure the gate to pre

SwingSmart DC 20 Gate OperatorSwingSmart DCS 20 Gate OperatorInstallation and Maintenance ManualD0149 - Revision EInstallation and Maintenance Manual(

Gate Bracket and Linkage Arms1-8 SwingSmart DC Installation and Reference Manual Revision EAttaching the Stub Arms Figure 1-8. 1. Attach the swivel

Gate Bracket and Linkage ArmsRevision E Installation 1-9Installing the Linkage ArmsNOTESwingSmart operators ship with separately packaged linkage arms

Gate Bracket and Linkage Arms1-10 SwingSmart DC Installation and Reference Manual Revision EFigure 1-10. NOTEThe linkage tubes used for the arm can

Gate Bracket and Linkage ArmsRevision E Installation 1-11Adjusting the Limit SwitchesFigure 1-12. 1. Determine whether the gate operator is a right-h

Gate Bracket and Linkage Arms1-12 SwingSmart DC Installation and Reference Manual Revision ECompleting Gate Arm InstallationFigure 1-14. 1. To deter

Gate Bracket and Linkage ArmsRevision E Installation 1-13Figure 1-15. NOTEThe two elbow joint cover fasteners are shipped with the covers.3. Saw the

Gate Bracket and Linkage Arms1-14 SwingSmart DC Installation and Reference Manual Revision EArticulating Arm OptionThe articulating arm assembly uses

Gate Bracket and Linkage ArmsRevision E Installation 1-15Setting the Taper ClampFigure 1-16. NOTESetting the taper clamp with the gate closed impedes

Gate Bracket and Linkage Arms1-16 SwingSmart DC Installation and Reference Manual Revision ELocking the Gate Arm at Secure FacilitiesThe purpose in l

Installing the Earth GroundRevision E Power 2-1PowerChapter 2INSTALLING THE EARTH GROUNDAn earth ground refers to the grounding rod and accompanying e

SwingSmart ComponentsRevision E Intro-1SWINGSMART COMPONENTSService Outlet115VAC, 15AODCPOWOFOACPOWOFBoard, Smart DC Board,Power supplyBuzzerSwitch, R

Installing the Earth Ground2-2 SwingSmart DC Installation and Reference Manual Revision ETake the following steps to comply with NEC and NFPA 780 stan

Wiring AC PowerRevision E Power 2-3WIRING AC POWERDANGER!Turn off AC power at the source (circuit breaker panel) before accessing the wires in the Swi

Wiring AC Power2-4 SwingSmart DC Installation and Reference Manual Revision EWiring 115VAC PowerFor standard 115VAC power connection:• Verify AC power

Wiring AC PowerRevision E Power 2-5For the 208/230VAC power connection:• Verify AC power supply wires and low voltage (12V & 24V accessory power w

Connecting DC Power2-6 SwingSmart DC Installation and Reference Manual Revision ECONNECTING DC POWERTo connect the DC power: 1. Turn off the DC and AC

Using A Solar Powered OperatorRevision E Power 2-7Design Requirements & ConsiderationsTwo standard 8Ah batteries are supplied with SwingSmart DCS

Using A Solar Powered Operator2-8 SwingSmart DC Installation and Reference Manual Revision EConnecting the SwingSmart DCS 20 to Solar Power Panels1. U

Using A Solar Powered OperatorRevision E Power 2-9.Figure 2-6. SwingSmart DCS 20 Control BoxControl BoxDC Battery & Motorswitch (OFF)DC Solar Pan

Using A Solar Powered Operator2-10 SwingSmart DC Installation and Reference Manual Revision EConnecting Peripherals to Solar OperatorsCAUTIONThe 24VAC

Using A Solar Powered OperatorRevision E Power 2-11For example, the Smart DC Controller has specific connections for photo eyes. When you attach photo

ContentsRevision E Contents 1SwingSmart Components Introducing SwingSmart DCINTELLIGENT FEATURES: SMART DC CONTROLLERTM ...

Important Considerations for DC-powered Operators2-12 SwingSmart DC Installation and Reference Manual Revision EIMPORTANT CONSIDERATIONS FOR DC-POWERE

Important Considerations for DC-powered OperatorsRevision E Power 2-13Installing the Extended Battery Backup KitFigure 2-9. HySecurity offers extende

Important Considerations for DC-powered Operators2-14 SwingSmart DC Installation and Reference Manual Revision E7. Place the 50Ah battery tray between

Initial SetupRevision E Display and Menu Options 3-1 Display and Menu OptionsChapter 3This section of the manual provides information about the displa

Initial Setup3-2 SwingSmart DC Installation and Reference Manual Revision ETurning Both Power Switches OnOne AC and one DC rocker power switch are loc

Initial SetupRevision E Display and Menu Options 3-3Using the Smart DC Controller Buttons In Menu ModeThe buttons on the Smart DC Controller let you n

Initial Setup3-4 SwingSmart DC Installation and Reference Manual Revision EConfiguring the Setup MenuThe USAGE CLASS display appears the first time po

Run ModeRevision E Display and Menu Options 3-5RUN MODEGate status displays appear when the operator is ready and waiting for a gate operation command

Run Mode3-6 SwingSmart DC Installation and Reference Manual Revision EUsing the Smart DC Controller Buttons In RUN ModeThe Run Mode buttons are distin

Run ModeRevision E Display and Menu Options 3-7Viewing Operator Status DisplaysEight operator status displays appear in two second intervals and show

Contents2 SwingSmart - Installation, Operation and Maintenence Manual Revision EWiring 115VAC Power ...

User Menu3-8 SwingSmart DC Installation and Reference Manual Revision EUSER MENUThe User Menu consists of twelve functions which can be modified using

User MenuRevision E Display and Menu Options 3-9Adjusting the Close TimerThe close timer assigns how many seconds will pass before the operator initia

User Menu3-10 SwingSmart DC Installation and Reference Manual Revision ESetting the Time and DateA feature of the Smart DC Controller is its 24-hour,

User MenuRevision E Display and Menu Options 3-11Setting AC Power Loss Gate FunctionThe setting in the AC LOSS display determines what action the oper

User Menu3-12 SwingSmart DC Installation and Reference Manual Revision EAdjusting the Display ContrastThe display contrast can be adjusted from 1 to 9

User MenuRevision E Display and Menu Options 3-13Table 3-1. Smart DC Controller - User Menu FunctionsRef. No. *User MenuSetting Options(Bold = Factor

User Menu3-14 SwingSmart DC Installation and Reference Manual Revision E60 = off1 = on2 = onControls the warn-before-operate buzzer and can be configu

User MenuRevision E Display and Menu Options 3-15100 = Display1 = Set ClockThe Smart DC Controller is equipped with a 24 hour 365 day clock; thus even

Installer Menu3-16 SwingSmart DC Installation and Reference Manual Revision EINSTALLER MENUThe Installer Menu consists of several functions which can

Installer MenuRevision E Display and Menu Options 3-17Adjusting the Gate SpeedThe gate speed designates how quickly the gate opens and closes. The ava

ContentsRevision E Contents 3Chapter 5: Bi-parting Gate SystemsPOWER REQUIREMENTS ...

Installer Menu3-18 SwingSmart DC Installation and Reference Manual Revision EAdjusting the IES SensitivitySwingSmart uses a primary Type-A inherent en

Installer MenuRevision E Display and Menu Options 3-19NOTEWhen changing the IES setting, consider the site design and vehicular gate traffic. It is re

Installer Menu3-20 SwingSmart DC Installation and Reference Manual Revision EReinstating Factory DefaultsTwelve menu configurations are available in t

Installer MenuRevision E Display and Menu Options 3-21Enabling the Fire Department OverrideMany counties and cities require a Fire Department override

Installer Menu3-22 SwingSmart DC Installation and Reference Manual Revision ETable 3-2. Smart DC Controller - Installer Menu FunctionsRef. No. *Insta

Installer MenuRevision E Display and Menu Options 3-23551 through 101 = slowest speed10 = fastest speedDesignate how quickly the gate opens. The range

Installer Menu3-24 SwingSmart DC Installation and Reference Manual Revision E80 = solo operator1 = Loop Layout/Site #12 = Loop Layout/Site #2Programs

Installer MenuRevision E Display and Menu Options 3-25130 = stop, reverse for 2s 1 = stop only In a Usage Class 4 environment, the operator can be set

Installer Menu3-26 SwingSmart DC Installation and Reference Manual Revision E170 = Close eye stops only1 = 2s reverse to openThe default setting is no

Installer MenuRevision E Display and Menu Options 3-27220 = Normally Open Edge 1 = Normally ClosedThe default setting is edge sensor with Normally Ope

Contents4 SwingSmart - Installation, Operation and Maintenence Manual Revision E

Installer Menu3-28 SwingSmart DC Installation and Reference Manual Revision E260 = Hold open only1 = Hold close and hold openConfigures the function o

Installer MenuRevision E Display and Menu Options 3-29280 = Disabled1 = default1 to 25 availableConfigures the function of the user 2 output relay, wh

Installer Menu3-30 SwingSmart DC Installation and Reference Manual Revision E320 = Run mode1 = Show frequency2 = Show call level 0-73 = Set FrequencyC

Revision E Smart DC Controller 4-1Smart DC ControllerChapter 4This section provides information about the Smart DC Controller board; its inputs for pe

Overview of the Smart DC Controller4-2 SwingSmart DC Installation and Reference Manual Revision EOVERVIEW OF THE SMART DC CONTROLLERThe Smart DC Contr

Overview of the Smart DC ControllerRevision E Smart DC Controller 4-3Preliminary TestingAll the control device inputs listed in Table 4-1 are shown as

Overview of the Smart DC Controller4-4 SwingSmart DC Installation and Reference Manual Revision EVehicle Detector Installation OptionsThe Smart DC Con

Overview of the Smart DC ControllerRevision E Smart DC Controller 4-5There are four vehicle detector inputs available on the Smart DC Controller as we

Overview of the Smart DC Controller4-6 SwingSmart DC Installation and Reference Manual Revision E9. Sensitivity is the only adjustment available on th

Overview of the Smart DC ControllerRevision E Smart DC Controller 4-7INSTALLING STANDARD 11-PIN BOX TYPE VEHICLE DETECTORSIf standard 11-pin box type

Intelligent Features: Smart DC ControllerTMIntro-2 SwingSmart DC Installation and Reference Manual Revision EIntroducing SwingSmart DCThank you for p

Overview of the Smart DC Controller4-8 SwingSmart DC Installation and Reference Manual Revision EFigure 4-4. Standard 11-Pin Box Type Vehicle Detecto

Connecting Accessory DevicesRevision E Smart DC Controller 4-9CONNECTING ACCESSORY DEVICESAll accessories require a minimum of two connections on the

Connecting Accessory Devices4-10 SwingSmart DC Installation and Reference Manual Revision EManual Push-button StationA manual push-button station cont

Connecting Accessory DevicesRevision E Smart DC Controller 4-11User Relays - Programming ProcedureThe Smart DC Controller is able to interface with ma

Connecting Accessory Devices4-12 SwingSmart DC Installation and Reference Manual Revision E13 Loitering Alert Indicates a vehicle or loitering on the

Power RequirementsRevision E Bi-parting Gate Systems 5-1 Bi-parting Gate SystemsChapter 5Configuring two operators to be a Master and Slave pair is ea

Master and Slave Wiring Connections5-2 SwingSmart DC Installation and Reference Manual Revision ECOMEXIT LOOPBLOCKEXITIN OBSLOO POUT OBSLOO PCENTERL

Master and Slave Wiring ConnectionsRevision E Bi-parting Gate Systems 5-31. As shown in Figure 5-2, connect a shielded communications cable to the DUA

Master and Slave Menu Setup5-4 SwingSmart DC Installation and Reference Manual Revision EMASTER AND SLAVE MENU SETUPDetermine which unit will be set

Connecting a Radio Receiver for Remote OpenRevision E Reference 6-1ReferenceChapter 6This section of the manual provides information which may be usef